STRANDING LINES

• High Speed rotating machinery with modern technology conforming to European Technology
• Machine Rotating Speed of Upto 800 RPM
• Machine Configuration (1+2) to (1+6) can be made as per application or customer requirements
• Bobbin / Reel barrel size of Ø900 mm ; Ø1120 mm & Ø1250 mm confirming to DIN standard can be suited to the machine
• Used for Stranding High Carbon Steel and High Alloy Steel Wires
• Bobbin held in between pintles with special tension system assembly
• Options of Mechanical Loading-Locking-Unlocking system as well as Automatic for Spool holding between pintles
• Bow with aerodynamic profile made of high tensile strength material
• Static and dynamic balancing of all rotating parts
• Dual piece main bearing house made of special steel for higher fatigue life and vibration dampening properties
• Centralized lubricating system for main bearings
• Wire tension kept constant automatically from full to empty payoff reel
• Transmission shaft is connected with universal joints for easy dismantling in case of maintenance
• Easy access to working areas for machine operation and maintenance purposes
• Wire break detector system provided for instant machine stop in case of wire break event through-out the machine
• Low vibrations and noise levels of machine as compared to competition
• Machine brake provided for general stopping operation as well as in case of emergency events.
• In emergency events, brake system brings the machine to stand-still in 2 seconds
• In Power failure situation, the machine comes to a controlled stop, enabling the Product safety
• Human Safety guards with option of sound insulation available
• Heavy-duty and robust pre-forming unit
• Suitable Compacting-cum-Die box with adjustable distance mechanism provided
• Hydraulic system comprised post-forming unit for constant strand diameter and lay control
• Haul-Off Unit comprises of Heavy-duty Capstan unit with dual mounted wheels and integral gear-box of upto 400 kN pull capacity provided
• Load Cell of 22,000 kg capacity provided for continuous monitoring of pulling and stretching forces
• Pneumatic actuated sensor unit for strand tension provided
• Induction Heating Furnace of upto 1000 kW capacity
• Custom designed Take-up system with Portal type function unit provided
• Layer-to-Layer spooling of strand on special designed spooler with strip winding provisions comes standard
• Touch screen operator panel with HMI and PLC system comes standard with the machine
• All electrical motors, drives and machine systems work synchronously and in tandem with each other
• Lay-length control achieved through PLC system and can be set to infinite combinations digitally
• Full or partial automation can be implemented as per customer reuirements

STRANDING LINES
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